The Oxygen Filling System is a turnkey solution that allows hospitals, clinics, emergency‑response units, and industrial facilities to produce and fill their own high‑purity oxygen cylinders on‑site—eliminating dependence on external gas suppliers and costly cylinder deliveries. By integrating a high‑capacity PSA or VPSA oxygen generator with a high‑pressure booster compressor and automated manifold, this system streamlines every step from oxygen production to cylinder filling at 150–200 bar (2,175–2,900 psi).

Key Advantages

• Complete Independence – Generate and bottle medical‑grade (93 ± 3 %) oxygen whenever you need it, ensuring uninterrupted supply during peak demand or supply‑chain disruptions.

• Cost Savings – Slash ongoing cylinder rental and transport fees; typical ROI is achieved within 12–24 months compared with outsourced gas purchasing.

• Scalable Capacity – Modular design supports filling rates from 2 to 100+ cylinders per day; simply add generator modules or compressors as demand grows.

• High‑Pressure Reliability – An oil‑free booster compressor delivers consistent bottle pressure while maintaining oxygen purity, protecting both patients and equipment.

• User‑Friendly Automation – Touch‑screen PLC controls, automatic start‑stop, and unattended overnight operation reduce labour time and simplify training.

• Built‑In Safety – Redundant pressure relief valves, temperature sensors, oxygen‑purity monitors, and emergency‑stop circuits meet international medical‑gas standards (ISO 7396‑1, HTM 02‑01).

Typical System Components

1. Oxygen Generator – PSA/VPSA unit produces continuous 90–95 % O₂.

2. Buffer Tank & Filtration – Stabilises flow and removes moisture/particles.

3. High‑Pressure Booster Compressor – Oil‑free, multi‑stage design boosts oxygen to cylinder pressure.

4. Cylinder‑Filling Manifold – Stainless‑steel headers with individual valves for up to 12 or 24 cylinders per bank.

5. Control Panel & Alarms – Real‑time monitoring of purity, pressure, temperature, and run hours.

Ideal Applications

• Hospitals & Field Clinics – Secure critical oxygen supply during pandemics, disasters, or in remote locations.

• Hyperbaric Facilities – Fill in‑house cylinders for chamber breathing masks and oxygen boosters.

• EMS & Aviation – Maintain ready stocks of portable oxygen bottles for ambulances and medevac aircraft.

• Industrial & Laboratory Use – Provide process or analytical oxygen without logistical delays.

By producing, compressing, and bottling oxygen on‑site, the Oxygen Filling System delivers unmatched autonomy, cost efficiency, and peace of mind—empowering your facility to keep life‑saving oxygen flowing 24/7, 365 days a year.